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	CNC Machining & Secondary Machining

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CNC Machining

Horizontal and vertical: This is our strong secondary asset. We can machine parts from 3 to 24" OD's (Outside) diameters to any size, contours and/or finish requirements to a tolerance of less than .0004". We also can vertical machine parts that require up to 52 different tool changes in one operation in a 5-axis environment. To compliment our machining operations we also Shape and Hob splines, drill, tap and balance components and assemblies.

Experience in Machining:

Hardened metal

Flexplate metal

Custom coned springs

Spring retainers

Mil-spec components

Secondary Machining

The more complex and multi-operation the project is, the better we can offer you great quality and service at a competitive price. We have secondary operations ranging from Punch presses, CNC machining, Grinding, Heat Treating, Welding, NDT and full Inspection tools through Contract manufacturing.

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Specifications · Capabilities

Specifications

Secondary Machining		Drill In addition to the operations in the list below we: Shape and Hob splines Tap and balance components and assemblies.

Size Capability		3 to 24" Outside diameters to any size

Prototyping & Production		EC Styberg provides low volume prototyping runs. Our production runs generally start at 250 units, however all run sizes are product dependant.

Materials		Aluminum as well as numerous other materials Brass Carbon/Stainless Steels 1008-1080 Copper

Presses		Presses to 1,000 Ton Overhead crane capacity up to 20,000 pounds Coil feeding up to 0.625" thick x 24" wide

Certifications		ISO 9001:2000 Certified NADCAP-Aerospace TS 16949:2002 Certified

Capabilities

Drawing Submission		DFX PDF Prints

Quality Assurance		A basic principle and philosophy for our Company operation has been a commitment to excellence that provides Total Quality and Superior Service. Styberg Engineering has a long proven track record as a quality supplier with a growing list of Quality Certifications from satisfied customers that include J.I. Case, Caterpillar, Clark, DSCS, General Dynamics, GM-TFE, and Navistar. An additional commitment to our program of Continuous Improvement of Products and Services is also an essential factor in maintaining a high level of consumer satisfaction.

Tolerances		Our tolerance vary depending on operation being performed. For example: Shop Tolerance: +/- .5

Assembly Balancing		Dynamic

Boring		CNC 4 axis Conventional Jig

Broaching		Internal & External

Chucking		Automatic Manual

Deep Draw		Deep Draw to 10"

Drilling		CNC Radial Single & Multiple Spindle

Finish Deburring		Belt Rotary Brush Vibratory Milling

Grinding		Blanchards-Surface 42" & 60" & 84" Diameter tables

Grob Cold Forming of Spline on Clutch Housings		120mm-340mm dia. up to 4mm thick material

Hobbing		Splines up to 36" diamter

Milling		CNC to 48" x 60" x 18" Horizontal and Vertical

Sanding		36" wide capacity Belt & Brush

Sawing		Band Friction & Conventional

Shaping		External Teeth External up to 36" OD Internal up to 26" ID Spline Teeth

Shearing		Conventional & Contour

Roller Straightening		0.030" to 0.750" thick x 48" wide Up to 40 R/C Hardness

Tapping		CNC

Turning		CNC to 22" diameter Conventional to 48" diameter

Welding		Flu-cored & Arcs Gas & Arc MIG & TIG Projection Spot Resistance Spot

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CNC Machining & Secondary Machining

CNC Machining

Secondary Machining

Secondary Machining

Size Capability

Prototyping & Production

Materials

Presses

Certifications

Drawing Submission

Quality Assurance

Tolerances

Assembly Balancing

Boring

Broaching

Chucking

Deep Draw

Drilling

Finish Deburring

Grinding

Grob Cold Forming of Spline on Clutch Housings

Hobbing

Milling

Sanding

Sawing

Shaping

Shearing

Roller Straightening

Tapping

Turning

Welding