EC Styberg has presses that can handle up to 1000 tons using materials ranging from 1008-1080 Carbon steel, Stainless and Aluminum. The press can handle material sizes up to .5 inch thick X 24 inches wide and forming up to .375 thick. We are also capable of drawing parts up to 12 inch in overall height, .375 thick and 20-inch diameters on our 500 ton Hydraulic presses.
At E.C. Styberg Engineering, our staff is equipped with full press and tooling design capabilities. You'll benefit from Styberg's in house, extensive tool & die departments and wide press ranges. This allows us to create your deep drawn stampings from a large variety of materials, thicknesses and diameters.
We have a full compliment of machining and forming capabilities to form housings and drive disc for mechanical operations. One primary process is called Grob Splining, which is a cold work forming to gear tooth tolerances from 4.75 to 14" diameters. Although the splines can be cold-formed by several different processes, it is generally recognized that the "Grob" process produces the most accurate form and to the greatest depth of any of the presently available machines or processes.
Utilizing the "Grob" cold forming process now gives E.C. Styberg Engineering Co. the capability of fabricating large, heavy-duty, clutch housings at a substantial cost savings. Syberg Engineering, in collaboration with "Grob" engineers, is pleased to ...
Look to us to produce Custom Belleville Springs from 2 to 30 inches diameter. We use size control heat-treating to maintain specific load requirements (the load can be calculated in the design to fit most applications). We handle some standard size springs while we can specially design and produce to your applications - Wholesaler and manufacturer.
Belleville springs are thoroughly checked for load capacity and fatigue behavior. Common metals used in spring manufacturing are:
Horizontal and vertical: This is our strong secondary asset. We can machine parts from 3 to 24" OD's (Outside) diameters to any size, contours and/or finish requirements to a tolerance of less than .0004". We also can vertical machine parts that require up to 52 different tool changes in one operation in a 5-axis environment. To compliment our machining operations we also Shape and Hob splines, drill, tap and balance components and assemblies.
Experience in Machining:
Hardened metal
Flexplate metal
Custom coned springs
Spring retainers
Mil-spec components
Secondary Machining
The more complex and multi-operation the project is, the better we can offer you ...
With our experience of tools and dies as well as punch press capabilities, we can design complex, thick robust designs to eliminate multiple operations or components that must be assembled together at a later date, which causes increased costs, inventory of parts and assembly time. At the same time we can maintain some tight tolerances which will also require less machining at a later date.
You may not think your component can be produce by means of forming, but let us take a look.
E.C. Styberg Engineering's heat treating capabilities include neutral harden carbon and stainless steels up to 1900 degrees. While stress Relieving up to 1200 degrees F. Both in a free state or on specially designed fixtures produced at Styberg Engineering.
E.C. Styberg employs numerous quenching processes including water, nitrogen, oil, and vacuum. Mitigating shape deformation is one of the many challenges our team of experts handles regularly. In addtion our savy team can provide material selection consultation and the proper heat treatment process for your unique part.
We are able to weld material from Carbon to Stainless steel in many forms such as ring gears flywheels, couplers, Aerospace stainless engine components to Spotwelding different thickness and grades of material together. Styberg welds are used by a variety industries and products, including: aerospace, transmission components, marine, flexplates, brackets, ring gear assemblies, oil cans and pilot cans. In addition E.C. Styberg provides parts and weldments for worn or damaged fork lift, fork truck and mining trucks.
Styberg is staffed with certified welders, experienced in seam, butt, and fillet welding, among other welding methods.
Metal Finishing Surface Grinding, buffing and vibro mill: Surface grinders up to 84 inch and Disc grinders up to 30 inch. Hold tight Thickness, Thickness variation and surface finish tolerances. We can hold .0005" thickness and surface finishes down to 10 Micro.
* Vibromill deburring * Surface buffing treatments *
Ability to accommodate a wide range of part sizes Finishing for:
As a full-service metal component fabricator E.C. Styberg can handle the complete fabrication of your part whether your part is an individual piece or requires multiple pieces and assembly.
